Expert Microsoft consulting and implementation
Transform your manufacturing operations with real-time analytics, predictive maintenance, and IoT integration. Drive operational excellence with data-driven insights from the plant floor to the boardroom.
From production efficiency to predictive maintenance, our Power BI solutions deliver actionable insights across every aspect of manufacturing operations.
Monitor real-time production rates, cycle times, and throughput across all manufacturing lines. Identify bottlenecks and optimize workflows with data-driven insights.
Track defect rates, first-pass yield, and quality metrics in real-time. Implement statistical process control (SPC) and reduce scrap with predictive quality insights.
Gain end-to-end visibility into your supply chain with real-time inventory tracking, supplier performance metrics, and demand forecasting analytics.
Transition from reactive to predictive maintenance with equipment health monitoring, failure prediction, and maintenance scheduling analytics.
Integrate IoT sensors, edge devices, and industrial systems for real-time visibility into every aspect of your manufacturing operations.
Connect thousands of IoT sensors to Power BI for real-time equipment and process monitoring.
Process data at the edge with Azure IoT Edge and stream insights directly to Power BI dashboards.
Stream sensor data in real-time with sub-second latency for instant visibility into plant operations.
Configure intelligent alerts based on sensor thresholds, anomalies, and predictive models.
Our IoT integration architecture connects plant floor devices to Power BI through Azure IoT Hub, enabling real-time streaming analytics with sub-second latency.
Pre-built manufacturing analytics templates accelerate time-to-value while providing full customization for your specific requirements.
Track Overall Equipment Effectiveness with availability, performance, and quality metrics in real-time.
Monitor production output, yields, and efficiency across all manufacturing lines and shifts.
Track equipment performance, utilization, and health to maximize asset ROI.
Optimize inventory levels with demand forecasting and just-in-time replenishment analytics.
Analyze planned and unplanned downtime to identify improvement opportunities.
Track Lean and Six Sigma initiatives with KPI dashboards and improvement trending.
Real-world applications of Power BI in manufacturing environments that deliver measurable operational improvements.
Large-screen dashboards deployed on the plant floor provide real-time visibility into production status, quality metrics, and equipment health. Operators and supervisors can make immediate data-driven decisions.
Comprehensive OEE analytics track availability, performance, and quality across all equipment. Drill down from plant-level to individual machine performance for targeted improvements.
Machine learning models predict equipment failures before they occur. Power BI dashboards visualize equipment health, remaining useful life, and optimal maintenance windows.
We integrate Power BI with your existing manufacturing systems for a unified view of operations across the enterprise.
SAP, Oracle, Microsoft Dynamics 365, and other ERP platforms
Product Lifecycle Management systems for engineering data
Shop floor systems and manufacturing execution systems
Industrial time-series databases for sensor and process data
Our manufacturing Power BI implementations deliver measurable operational improvements and significant cost savings.
Average increase in Overall Equipment Effectiveness
Decrease in unplanned equipment downtime
Reduction in defects and scrap rates
Typical cost savings for mid-size manufacturers
Our team combines deep manufacturing domain expertise with advanced analytics capabilities to deliver solutions that drive real operational improvements.
Deep experience with Lean, Six Sigma, and continuous improvement methodologies applied to analytics.
Proven expertise integrating IoT sensors, edge computing, and real-time streaming with Power BI.
We bridge the gap between operational technology (OT) and information technology (IT) for unified analytics.
Expert integration with ERP, MES, PLM, SCADA, and historian systems for comprehensive visibility.
Schedule a free consultation with our manufacturing analytics experts to discuss how Power BI can drive operational excellence in your facilities.
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Complete Power BI services from dashboard development to enterprise deployment.
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Learn MoreJoin leading manufacturers who have transformed their operations with EPC Group's Power BI manufacturing analytics solutions.